INPUT SHAFT > DISASSEMBLY

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1. INSPECT 5TH GEAR THRUST CLEARANCE


    C198708

  1. Using a dial indicator, measure the 5th gear thrust clearance.

    Standard clearance:
    0.15 to 0.43 mm (0.00591 to 0.0169 in.)

    Maximum clearance:
    0.43 mm (0.0169 in.)

    If the clearance exceeds the maximum, replace the No. 3 transmission clutch hub, 5th gear or input shaft.



2. INSPECT 4TH GEAR THRUST CLEARANCE


    C198709

  1. Using a dial indicator, measure the 4th gear thrust clearance.

    Standard clearance:
    0.15 to 0.56 mm (0.00591 to 0.0220 in.)

    Maximum clearance:
    0.56 mm (0.0220 in.)

    If the clearance exceeds the maximum, replace the No. 2 transmission clutch hub, 4th gear or input shaft.



3. INSPECT 3RD GEAR THRUST CLEARANCE


    C198710

  1. Using a dial indicator, measure the 3rd gear thrust clearance.

    Standard clearance:
    0.15 to 0.43 mm (0.00591 to 0.0169 in.)

    Maximum clearance:
    0.43 mm (0.0169 in.)

    If the clearance exceeds the maximum, replace the No. 2 transmission clutch hub, 3rd gear or input shaft.



4. INSPECT 5TH GEAR RADIAL CLEARANCE


    C198711

  1. Using a dial indicator, measure the 5th gear radial clearance between the gear and shaft.

    Standard clearance:
    0.009 to 0.075 mm (0.000354 to 0.00295 in.)

    Maximum clearance:
    0.075 mm (0.00295 in.)

    If the clearance exceeds the maximum, replace the 5th gear, 5th gear needle roller bearing, inner 5th gear bearing race or input shaft.



5. INSPECT 4TH GEAR RADIAL CLEARANCE


    C198712

  1. Using a dial indicator, measure the 4th gear radial clearance between the gear and shaft.

    Standard clearance:
    0.009 to 0.050 mm (0.000354 to 0.00197 in.)

    Maximum clearance:
    0.050 mm (0.00197 in.)

    If the clearance exceeds the maximum, replace the 4th gear, 4th gear needle roller bearing or input shaft.



6. INSPECT 3RD GEAR RADIAL CLEARANCE


    C198713

  1. Using a dial indicator, measure the 3rd gear radial clearance.

    Standard clearance:
    0.009 to 0.050 mm (0.000354 to 0.00197 in.)

    Maximum clearance:
    0.050 mm (0.00197 in.)

    If the clearance exceeds the maximum, replace the 3rd gear, 3rd gear needle roller bearing or input shaft.



7. REMOVE REAR INPUT SHAFT BEARING SHAFT SNAP RING


    C198705

  1. Using a snap ring expander, remove the rear input shaft bearing shaft snap ring.



8. REMOVE REAR INPUT SHAFT RADIAL BALL BEARING


    C198706E01

  1. Using SST and a press, remove the rear input shaft radial ball bearing from the input shaft.

    SST
    09950-00020  
    09950-60010   (09951-00270)
    09950-70010   (09951-07100)

    NOTICE:
    1. Do not tighten SST excessively.
    2. Support the input shaft by hand to prevent it from dropping off.



9. REMOVE INPUT SHAFT SPACER


C198707

  1. Remove the input shaft spacer.



10. REMOVE NO. 3 TRANSMISSION HUB SLEEVE


    C194235

  1. Remove the No. 3 transmission hub sleeve from the No. 3 transmission clutch hub.



11. REMOVE NO. 3 SYNCHROMESH SHIFTING KEY


    C194236

  1. Remove the 3 No. 3 synchromesh shifting keys from the No. 3 transmission clutch hub.



12. REMOVE 5TH GEAR


    C194237E01

  1. Using SST and a press, remove the No. 3 transmission clutch hub, No. 5 synchronizer ring and 5th gear from the input shaft.

    SST
    09950-00020  

    NOTICE:
    1. Do not tighten SST excessively.
    2. Support the input shaft by hand to prevent it from dropping off.



13. REMOVE 5TH GEAR NEEDLE ROLLER BEARING


    C194238

  1. Remove the 5th gear needle roller bearing from the inner 5th gear bearing race.



14. REMOVE INNER 5TH GEAR BEARING RACE


    C194239

  1. Remove the inner 5th gear bearing race from the input shaft.



15. REMOVE INNER 5TH GEAR BEARING RACE LOCK BALL


    C194240E04

  1. Using a magnet hand, remove the inner 5th gear bearing race lock ball from the input shaft.
    Text in Illustration 
    *1
    		Magnet hand



16. REMOVE 4TH GEAR


    C194241

  1. Remove the 4th gear from the input shaft.



17. REMOVE 4TH GEAR NEEDLE ROLLER BEARING


    C194242

  1. Remove the 4th gear needle roller bearing from the input shaft.



18. REMOVE OUTER 2ND SYNCHRONIZER RING


    C194243

  1. Remove the outer 2nd synchronizer ring from the No. 2 transmission clutch hub.



19. REMOVE 4TH GEAR BEARING SPACER


    C194244

  1. Remove the 4th gear bearing spacer from the No. 2 transmission clutch hub.



20. REMOVE NO. 2 TRANSMISSION HUB SLEEVE


    C194245

  1. Remove the No. 2 transmission hub sleeve from the No. 2 transmission clutch hub.



21. REMOVE NO. 2 SYNCHROMESH SHIFTING KEY


    C194246

  1. Remove the 3 No. 2 synchromesh shifting keys from the No. 2 transmission clutch hub.



22. REMOVE NO. 2 CLUTCH HUB SETTING SHAFT SNAP RING


    C194247

  1. Using a snap ring expander, remove the No. 2 clutch hub setting shaft snap ring.



23. REMOVE 3RD GEAR


    C194248E01

  1. Using SST and a press, remove the No. 2 transmission clutch hub, No. 3 synchronizer ring and 3rd gear from the input shaft.

    SST
    09950-00020  

    NOTICE:
    1. Do not tighten SST excessively.
    2. Support the input shaft by hand to prevent it from dropping off.



24. REMOVE 3RD GEAR NEEDLE ROLLER BEARING


    C194249

  1. Remove the 3rd gear needle roller bearing from the input shaft.



25. REMOVE FRONT INPUT SHAFT BEARING


    C194250

  1. Using a press, remove the front input shaft bearing from the input shaft.

    NOTICE:
    Support the input shaft by hand to prevent it from dropping off.